Mastco Inc: Design And Manufacturer Of Custom OEM Components In PTFE / Teflon

<body bgcolor="#FFFFFF"> <h1 align="left"><font face="Arial, Helvetica, sans-serif" size="2" color="#999999">| <a href="index.shtml" target="_top">Home</a> | <a href="searchset.html" target="_top">Search</a> | <a href="contactset.shtml" target="_top">Contact</a> | <a href="profileset.shtml" target="_top">Company Profile</a> | <a href="capabset.shtml" target="_top">Custom PTFE</a> |<br> | <a href="productset.shtml" target="_top">Products</a> | <a href="labwareset.shtml" target="_top">PTFE Labware</a> | <a href="tmsset.shtml" target="_top">Temperature Monitoring</a> | <a href="probeset.shtml" target="_top">Temperature Probes</a> |<br> | <a href="downloadset.shtml" target="_top">Technical Information</a> | <a href="sitemap.shtml" target="_top">Site Map</a> |</font></h1> <h1 align="left"><font face="Verdana, Arial, Helvetica, sans-serif" color="#006699">MASTCO Inc.</font></h1> <h4 align="left"> <font face="Verdana, Arial, Helvetica, sans-serif"><b>Design And </b></font><font face="Verdana, Arial, Helvetica, sans-serif"><b>Manufacture Of Custom OEM Components In PTFE / Teflon®</b></font><font face="Verdana, Arial, Helvetica, sans-serif"><b><br> </b></font></h4> <hr> <h4 align="left"><font face="Verdana, Arial, Helvetica, sans-serif"><b>Creativity in Fluoropolymer Solutions</b></font></h4> <div align="right"> <p align="left"><font face="Verdana, Arial, Helvetica, sans-serif" size="2" class="unnamed1">Mastco designs and manufactures custom OEM (Original Equipment Manufacturer) components in PTFE/(Teflon®) for use in the Biomedical, Bioresearch, Combinatorial Chemistry, Flow and Level Sensor Metering, Pharmaceutical, Semiconductor, and Research Laboratories.</font></p> <p align="left"><font face="Arial, Helvetica, sans-serif" size="2" color="#006699"><b><i><font color="#333333" face="Verdana, Arial, Helvetica, sans-serif">Our Special Capabilities include but are not limited to:</font></i></b></font> </p> </div> <ul> <li> <div align="left"><font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#000000">Isostatic molding of PTFE and PTFE modified resins</font></div> </li> <li> <div align="left"><font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#000000">Fusion Bonding </font></div> </li> <li> <div align="left"><font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#000000">Encapsulated Magnets and other materials</font></div> </li> <li> <div align="left"><font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#000000">Encapsulation of Temperature Probes and sensors</font></div> </li> </ul> <blockquote> <center> <table cellspacing="0" cellpadding="0" border="0" width="717"> <tr> <td height="50" colspan="6" bgcolor="#6699CC" background="images/bkg000.jpg"> <blockquote> <div align="left"> <p><b><font face="Verdana, Arial, Helvetica, sans-serif" size="+2" color="#333333"><i><font color="#CCFF99">Custom PTFE <font color="#666666">Components</font></font></i></font></b></p> </div> </blockquote> </td> </tr> <tr> <td width="22" height="24" valign="top"></td> <td width="28" height="24" valign="top"></td> <td width="440" height="24" valign="top"></td> <td width="45" height="24" valign="top"></td> <td height="24" colspan="2" valign="top" bgcolor="#FFFFFF"> </td> </tr> <tr> <td height="30" colspan="4" valign="middle" bgcolor="#6699CC" background="images/bkg000.jpg"> <div align="center"><font face="Arial" size="3"><strong><a name="isostatic"><font color="#333333">Isostatic Molding</font></a></strong></font></div> </td> <td width="156" height="30" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="30" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td width="22" height="22" valign="top"></td> <td width="28" height="22" valign="top"></td> <td width="440" height="22" valign="top"></td> <td width="45" height="22" valign="top"></td> <td height="170" colspan="2" rowspan="2" valign="top" bgcolor="#99CCFF"> <div align="center"><br> <img src="images/isostat.jpg" width="100" height="148" border="1"><br> <font face="Arial, Helvetica, sans-serif" color="#000000" size="1"><b>ISOSTATIC MOLDING </b><br> </font></div> </td> </tr> <tr> <td width="22" height="148" valign="top"></td> <td width="28" height="148" valign="top"></td> <td width="440" height="148" valign="top"> <blockquote> <p><font face="Arial, Helvetica, sans-serif" size="2">Isostatic molding of PTFE and TFM provides a premium quality material and opens up the possibility of producing complex shapes, some of which may not be machinable. We use isostatic molding on a production basis for components that require minimal finishing or as a final step of production. The isostatic molding process provides excellent finishes, close tolerances, improved density while typically at a reduced cost since avoiding resin waste common in machined components. </font></p> </blockquote> </td> <td width="45" height="148" valign="top"></td> </tr> <tr> <td height="30" colspan="4" valign="middle" bgcolor="#6699CC" background="images/bkg000.jpg"> <p align="center"><font face="Arial" size="3"><strong><a name="encap"><font color="#333333">Encapsulation</font></a></strong></font></p> </td> <td width="156" height="30" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="30" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td width="22" height="22" valign="top"></td> <td width="28" height="22" valign="top"></td> <td width="440" height="22" valign="top"></td> <td width="45" height="22" valign="top"></td> <td height="247" colspan="2" rowspan="2" valign="top" bgcolor="#99CCFF"> <div align="center"> <p><br> <img src="images/encapsul.jpg" width="100" height="196" border="1"><br> <font face="Arial, Helvetica, sans-serif" color="#000000" size="1"><b>ENCAPSULATION</b></font></p> </div> </td> </tr> <tr> <td width="22" height="225" valign="top"></td> <td width="28" height="225" valign="top"></td> <td width="440" height="225" valign="top"> <blockquote> <p><font face="Arial, Helvetica, sans-serif" size="2">Total encapsulation without seals or joints is used wherever total mechanical protection or electrical insulation is essential. Encapsulated devices are used throughout the chemical industry and for valves, pumps, agitators, sensors, activators and so on. Total encapsulation opens up a new world for design and application possibilities often with dramatic improvements in performance and cost savings.</font></p> </blockquote> </td> <td width="45" height="225" valign="top"></td> </tr> <tr> <td height="30" colspan="4" valign="middle" bgcolor="#6699CC" background="images/bkg000.jpg"> <p align="center"><font face="Arial" size="3"><strong><a name="fusion"><font color="#333333">Fusion</font> <font color="#333333">Bonding</font></a></strong></font> </td> <td width="156" height="30" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="30" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td width="22" height="19" valign="top"></td> <td width="28" height="19" valign="top"></td> <td width="440" height="19" valign="top"></td> <td width="45" height="19" valign="top"></td> <td height="319" colspan="2" rowspan="2" valign="top" bgcolor="#99CCFF"> <div align="center"> <p> </p> <p> </p> <p><img src="images/lgfloat.jpg" width="125" height="150" border="1"><br> <font face="Arial, Helvetica, sans-serif" color="#000000" size="1"><b>FUSION BOND </b></font></p> </div> </td> </tr> <tr> <td width="22" height="300" valign="top"></td> <td width="28" height="300" valign="top"></td> <td width="440" height="300" valign="top"> <blockquote> <p><font face="Arial, Helvetica, sans-serif" size="2">In general, fusion processes whereby PTFE/TFM parts are joined by fusion and used whenever other manufacturing methods are unsuccessful, easily reproducible or the volume does not warrant injecting molding. Fusion technology has been successfully used since the availability of TFM resin.</font></p> <p><font face="Arial, Helvetica, sans-serif" size="2"> A component is made in TFM/PTFE; two or more of these components are then held in a jig capable of exerting considerable pressure on the fusion area, which is then heated to about 360° C for a predetermined period.</font></p> <p><font face="Arial, Helvetica, sans-serif" size="2">Parts fused in this manner have mechanical strength comparable to un-fused material and if carried out with skill, the fused areas are undetectable.</font></p> <p><font face="Arial, Helvetica, sans-serif" size="2">Fusion can be carried out with various polymer combinations, PTFE/TFM, TFM/TFM, PTFE/PFA, although conditions will vary and will be controlled by geometry and material types. Note: Fusion Bonding does not work on PTFE to PTFE components.</font></p> </blockquote> </td> <td width="45" height="300" valign="top"></td> </tr> <tr> <td height="32" colspan="4" valign="middle" bgcolor="#6699CC" background="images/bkg000.jpg"> <p align="center"><font face="Arial" size="3"><strong><b><font color="#333333"><a name="lamination"></a>Lamination</font></b></strong></font></p> </td> <td width="156" height="32" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="32" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td width="22" height="20" valign="top"></td> <td width="28" height="20" valign="top"></td> <td width="440" height="20" valign="top"></td> <td width="45" height="20" valign="top"></td> <td height="196" colspan="2" rowspan="2" valign="top" bgcolor="#99CCFF"> <div align="center"> <p><br> <img src="images/lamination.jpg" width="125" height="125" border="1"><br> <font face="Arial, Helvetica, sans-serif" color="#000000" size="1"><b> LAMINATION</b></font> </p> </div> </td> </tr> <tr> <td width="22" height="176" valign="top"></td> <td width="28" height="176" valign="top"></td> <td width="440" height="184" rowspan="2" valign="top"> <blockquote> <p><font face="Arial, Helvetica, sans-serif" size="2">Laminates are easily produced using PTFE and TFM powders: the process involves preparing a first layer of one form of powder, a second layer of powder is placed on top of the first and this is then converted into a pre-form in the usual way. It is thus possible to form laminates of various grades of PTFE and TFM and also to use powders incorporation fillers such a glass, fiber or carbon. Note that it is not possible to produce laminates by pressing or sintering together previously formed moldings of PTFE.</font></p> </blockquote> </td> <td width="45" height="176" valign="top"></td> </tr> <tr> <td width="22" height="8" valign="top"></td> <td width="28" height="8" valign="top"></td> <td width="45" height="8" valign="top"></td> <td width="156" height="8" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="8" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td height="30" colspan="4" valign="middle" bgcolor="#6699CC" background="images/bkg000.jpg"> <p align="center"><font face="Arial" size="3"><strong><b><font color="#333333"><a name="logoimprint"></a>Imprinted Color Logos</font></b></strong></font></p> </td> <td width="156" height="30" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="30" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td width="22" height="119" valign="top"></td> <td width="28" height="119" valign="top"></td> <td width="440" height="119" valign="top"> <blockquote> <br> <font face="Arial, Helvetica, sans-serif" size="2">Mastco can provide product brand recognition to your PTFE components by imprinting specific products or company logos with matching color(s). Imprints may be a single letter, word or a design that is either recessed or flush with the surrounding surface. There is also an option to have characters and logos raised above the surface. The extent of such imprints is dependent on complexity of design, purity requirements and some prototyping to insure the edge and color definition is the required match.</font></blockquote> </td> <td width="45" height="119" valign="top"></td> <td height="119" colspan="2" valign="top" bgcolor="#99CCFF"> <div align="center"> <p><br> <img src="images/imprintlogo.jpg" width="125" height="125" border="1"> <br> <font face="Arial, Helvetica, sans-serif" color="#000000" size="1">IMPRINTED LOGO </font></p> </div> </td> </tr> <tr> <td height="100" colspan="4" valign="top" bgcolor="#6699CC" background="images/bkg000.jpg"> <p align="center"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong></strong></font><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong></strong></font></font></strong></font></font></strong></font></font></strong></font><font color="#333333"><br> </font><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong></strong></font></font></strong></font></font></strong></font></font></strong></font></font></strong></font><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><a name="ptfe"></a></font></strong></font></font></strong></font></font></strong></font></font></strong></font></font></strong></font></font></strong></font><font color="#333333">PTFE is the outstanding high performance <br> engineering fluoropolymer with an incomparable <br> profile of unique properties</font><font color="#333333"><br> </font><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong><font color="#FFFFFF"><font face="Arial" size="3"><strong></strong></font></font></strong></font></font></strong></font><font color="#333333"> </font></font></strong></font> </td> <td width="156" height="100" valign="top" bgcolor="#99CCFF"></td> <td width="44" height="100" valign="top" bgcolor="#99CCFF"></td> </tr> <tr> <td width="22" height="38" valign="top"></td> <td width="28" height="38" valign="top"></td> <td width="440" height="38" valign="top"></td> <td width="45" height="38" valign="top"></td> <td height="384" colspan="2" rowspan="2" valign="top" bgcolor="#99CCFF"> <div align="center"> <p> </p> <p> </p> <p><img src="images/tempprobe1.jpg" width="160" height="101" border="1"><br> <font face="Arial, Helvetica, sans-serif" color="#000000" size="1">TEMPERATURE PROBE </font></p> <p> </p> <p> </p> <p> </p> <p><a href="catalogset.shtml" target="_top"><img src="images/Ca_cover.jpg" width="150" height="194" border="1" alt="PTFE Capabilities Brochure"></a> <br> <font face="Verdana, Arial, Helvetica, sans-serif" size="2" color="#000000"> <font face="Arial, Helvetica, sans-serif" size="1">Preview, download or order<br> Mastco's New PTFE capibilities</font></font></p> </div> </td> </tr> <tr> <td width="22" height="346" valign="top"></td> <td width="28" height="346" valign="top"></td> <td width="440" height="346" valign="top"> <ul type="square"> <li> <p align="left"><font face="Arial" size="2"><strong>Chemical Resistance</strong> - PTFE is almost totally inert chemically <br> and can be used in the most corrosive environments yet will not contaminate the most sensitive medium</font>. </li> <li><font face="Arial" size="2"><strong>Electrical Resistance</strong> - Outstanding electrical properties with <br> low dielectric constant and dielectric loss factor. Does not <br> support tracking or arcing.</font></li> <li><font face="Arial" size="2"><strong>Temperature Resistance</strong> - A wide range of working temperature cryogenic to about 280° C. No embrittlement in liquid helium. Thermal degradation does not commence until temperatures <br> over 400° C. Does not melt to give a liquid phase an built-in <br> SAFETY FACTOR.</font></li> <li><font face="Arial" size="2"><strong>Flexibility</strong> - Outstanding resistance to fatigue and excellent <br> flex properties-one of the best flexural materials known.</font></li> <li><font face="Arial" size="2"><strong>Extended Performance</strong> - The performance of PTFE can be dramatically altered by the use of fillers-FILLED PTFE materials <br> can be tailored for an exact application by choosing from a wide variety of additives.</font></li> <blockquote> <p><font face="Arial" size="2"><b><i><font color="#333333">The most common filled compounds are:<br> </font></i></b></font><font color="#333333"><i><font face="Arial" size="2"><b>Carbon:</b> Excellent compression wear and thermal conductivity. Used primarily for oil seals, grooved bearings, or dry piston rings.<br> <b>Glass:</b> Improved compression wear. Used for dynamic bearings, gaskets, or seals.<br> <b>Graphite:</b> Good thermal conductivity, low coefficient of permeability and fiction. Use for seals, piston rings, and self-lubricating seals.<br> <b>Bronze:</b> Excellent compression and wear properties, good thermal conductivity, and low cold flow. Bronze has poor chemical resistance, Use for compression area, bearing pads and high wear application.</font></i></font><font face="Arial" size="2"><br> </font></p> </blockquote> <li><font face="Arial" size="2"><strong>Self Lubrication</strong> - Frictional coefficients for PTFE are the lowest <br> for all solids and other materials have little or no adhesion to PTFE.</font></li> </ul> <ul> . </ul> </td> <td width="45" height="346" valign="top"></td> </tr> <tr> <td width="22" height="109" valign="top"></td> <td height="109" colspan="4" valign="top"> <p align="center"> </p> <p align="center"><font face="Arial, Helvetica, sans-serif" size="2" color="#999999"><br> | <a href="index.shtml" target="_top">Home</a> | <a href="searchset.html" target="_top">Search</a> | <a href="contactset.shtml" target="_top">Contact</a> | <a href="profileset.shtml" target="_top">Company Profile</a> | <a href="capabset.shtml" target="_top">Custom PTFE</a> |<br> | <a href="productset.shtml" target="_top">Products</a> | <a href="labwareset.shtml" target="_top">PTFE Labware</a> | <a href="tmsset.shtml" target="_top">Temperature Monitoring</a> | <a href="probeset.shtml" target="_top">Temperature Probes</a> |<br> | <a href="downloadset.shtml" target="_top">Technical Information</a> | <a href="sitemap.shtml" target="_top">Site Map</a> |</font><font face="Arial, Helvetica, sans-serif" size="2"></font></p> <p align="center"><font color="#400040"><small><font size="-7" face="Arial, Helvetica, sans-serif">Copyright © 2001-2003 Mastco Inc.</font></small><font size="-7" face="Arial, Helvetica, sans-serif"> <small>All rights reserved</small></font></font></p> <p align="center"><small><small><font face="Arial, Helvetica, sans-serif" size="2"><b>2227 U.S Highway 1, #226<br> North Brunswick, NJ 08902</b></font></small><br> <font face="Arial, Helvetica, sans-serif" size="1">Tel: 732-422-9798 Fax: 732-422-0585</font></small><font face="Arial, Helvetica, sans-serif" size="1"><br> Toll Free: 1-877-6-MASTCO</font></p> <p align="center"> </p> </td> <td width="44" height="109" valign="top"></td> </tr> <tr> <td width="22" height="1" valign="top"><img width="22" height="1" src="transparent.gif"></td> <td width="28" height="1" valign="top"><img width="28" height="1" src="transparent.gif"></td> <td width="440" height="1" valign="top"><img width="425" height="1" src="transparent.gif"></td> <td width="45" height="1" valign="top"><img width="45" height="1" src="transparent.gif"></td> <td width="156" height="1" valign="top"><img width="156" height="1" src="transparent.gif"></td> <td width="44" height="1" valign="top"><img width="44" height="1" src="transparent.gif"></td> </tr> </table> </center> <p align="left"> </p> <p align="center"><font face="Arial, Helvetica, sans-serif" size="1" color="#999999"><font face="Arial, Helvetica, sans-serif" size="1" color="#999999"> </font></font></p> </blockquote> </body>